Log in to save this article and keep your favorite resources in one place.
This Partner Insight was authored by Tracy Bennett, Senior Vice President, Americas at PiLog Group.
For most of its history, master data at utility organizations was nobody’s job — a manual, unglamorous data entry function, treated as a necessary cost of doing business rather than a strategic asset. Nobody questioned the process, because nobody believed there was a better one.
But in recent years, as data’s role in innovation has grown, some organizations — guided by partners like PiLog Group, which has spent three decades working with asset-intensive industries — have begun to challenge this assumption, reimagining master data as the foundation for business advantage.
The teams who depended on data began taking ownership of it. Business units built centers of excellence. Shared services functions claimed their domains. Materials, assets, financials, and vendors each developed their own standards, governance, and tools. On paper, this looked like progress.
In practice, it built walls. The silos that formed around data ownership meant asset records, maintenance histories, and material masters were created in parallel and in isolation, and then stitched together after the fact through slow, expensive, error-prone processes. The data entry problem never disappeared; it just became more complicated, and more expensive to fix.
The Board Wants AI. The Data Says Otherwise.
When AI arrived, utilities responded the way boards wanted them to: fast. Gartner’s 2025 CIO survey found that 94% of power and utility CIOs planned to increase AI investment that year, with average spending up 38.3%, and Gartner expected 40% of utilities to deploy AI-driven control room operators by 2027. ICF’s utility survey found every respondent already using AI somewhere, with 65% calling it a “game changer.” Itron’s survey of 500 North American utility executives put adoption at 81%, led by grid optimization, safety, and demand forecasting.
While the investment in AI is massive, the results are more uneven. S&P Global’s 2026 research found that only 43% of AI projects launched are expected to deliver ROI within 12 months, even as spending keeps climbing. Deloitte puts the share of energy, resources, and industrial companies using AI to fundamentally transform their business at just 23%.
Set those numbers side by side, and a pattern appears. Utilities are moving fast on AI and slow on the one thing that AI success depends on: data.
Industry analysts now say it plainly: businesses do not have an AI problem; they have a data problem. In utilities specifically, asset hierarchies, functional locations, materials, and maintenance histories were built over decades by different teams, in different systems, using different naming conventions, and for different purposes. AI inherits that inconsistency and surfaces it faster than any technology before.
This is not a reason to distrust AI, but instead a reason to be honest about what AI needs from an organization before it can deliver what that organization wants.
Two Utilities, One Familiar Problem
At a major water utility operator, more than 23,000 material records in SAP carried duplicate identities, no UNSPSC classification, and no cross-site visibility. Procurement decisions were being made against data that no longer matched physical reality, and non-moving spares were absorbing capital with no operational justification.
PiLog Group — a global specialist in master data management, data quality governance, and EAM solutions — intervened and brought the catalog under control with a structured master data governance program covering deduplication, four-level UNSPSC classification, and ISO 8000-aligned enrichment.
The result: a 27% reduction in inventory value, 15% savings in procurement and inventory costs, and enterprise-wide visibility into materials for the first time.
At another large electricity, water, and gas utility operator, the challenge sat one level down, at the physical assets themselves. Substation equipment records lacked GPS coordinates, had unreadable nameplates, and could not be reconciled with what was actually installed in the field.
In this ongoing project, PiLog Group has inspected, photographed, GPS-tagged, and classified hundreds of assets across the utility’s substations, validating every record against single-line diagrams before it reached SAP EAM. The outcome is the precondition for AI deployment — asset data that the utility’s systems, and eventually its AI, could trust.
Both cases share a structure worth naming. The investment that unlocked value was in the data foundation that AI depends on, not in AI capability.
What AI Changed Isn’t the Problem. It’s the Fix.
Utilities have always known their data had gaps. Beyond awareness, what has genuinely changed is the tooling available to close them.
Work that once required months of manual field surveys, engineers interpreting drawings, and data teams building hierarchies by hand can now be substantially accelerated by AI-assisted extraction and classification, provided the underlying content, context, and governance are in place first.
This does not eliminate the need for subject matter experts. It moves them from data entry to validation, which is a better use of their time and a faster path to AI that can actually be trusted with operational decisions.
The Math Nobody Puts in the Board Deck
It is worth being precise about why this matters — both financially and operationally. Revenue-generating initiatives typically return 10 – 15% of operating income for every dollar invested. Operational savings from eliminating duplicate records, right-sizing inventory, and reducing unplanned downtime flow to the bottom line at close to 100%.
Master data quality and governance programs sit almost entirely in the second category. Even though they are rarely the exciting line in an AI roadmap, they are the one that pays for itself the fastest.
Master data was nobody’s job for a long time because nobody had to answer for what it cost. AI has changed that quietly but permanently. Every AI initiative that stalls after the pilot stage now has a traceable cause, and it is rarely the model itself.
The utilities that address their data foundation before their next AI initiative, rather than after it disappoints them, will be the ones that scale past the pilot stage while their peers explain to the board why the numbers still do not add up.
Learn more about the PiLog Data Quality Governance (DQG) Suite, which provides end-to-end data harmonization, enrichment, and governance for organizations pursuing reliable ERP performance and agentic AI readiness.
Tracy Bennett is Senior Vice President, Americas at PiLog Group.
You Might Be Interested In
Log in to save this article and keep your favorite resources in one place.
Log in to save this article and keep your favorite resources in one place.
Log in to save this article and keep your favorite resources in one place.
Log in to save this article and keep your favorite resources in one place.